Construction Guide

For all kiss "Power Pod" Style Kits







First, unpack all the components and lay them out on a large, flat surface. Make sure you have everything you need before you break out the glue! The particular model we will build here is the "radical".
 
 
 
 
 
 
 
 
 
 
 
 

Next, check the fit of the wing spars. Using the tip of the spar, clean out any stray foam particles from the spar slot so that the spar is flush with the wing surface
 
 
 
 
 
 
 
 
 
 
 
 

apply a good waterproof wood glue like Titebond II (slow drying epoxy is ok too) to the center wing joint and bottom spar slots. Join the wings and insert the bottom spar.


 
 

set the wing down to dry in the foam packing from the kit. Make sure the wing is seperated from the packing by a layer of wax paper.
 
 
 
 
 
 
 
 
 
 
 

test the fuselage-to-wing fit. It should be snug when the wing halves are level. Measure and mark the length of the nose per your instructions. This particular model is the radical and requires a length of 2 1/2 inches.  This would be a good time to place the engine bearers in place and check the fit of the maple spacers. They will require some sanding for a good fit.



 
 
 
 
 
 
 
 
 
 
 
 

After the  fuselage and motor mount parts have been checked for fit, apply glue liberally to the wing saddle and upper wing spar slot.

 
 
 
 
 
 
 
 
 
 
 
 
 
 

After positioning the fuselage in the wing saddle, glue the engine bearers and spacers in place and spread a bead of glue over the bearers where the top spar will cross them. Insert the spar and weight it down with some plastic bottles filled with water. Clamp the engine bearers and allow to dry. Cut the wing saddle cutouts to fit and glue them in place.


 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

With a piece of medium sandpaper, rough up the elevator where it will be attached to the fuselage.  Medium Cyanoacrylate (CA) glue is perfect for this task. Position the elevator on the fuselage as to maximize the contact area without fouling the elevator travel. The elevator should be attached to the bottom of the fuselage as shown here. Clamp until dry. on our plane, a water-filled plastic bottle is used to Weight down the elevator.


 
 
 
 
 
 
 
 
 
 
 
 
 

to be continued .... installing the controls, mounting the engine and covering/finishing